Production system

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Production system

production process

From stocking of raw materials and subsidiary materials to storing finished products and then shipping products!

We will guide you through the step-by-step production process.

  • Needle
    production
  • Needle bottle cleaning
    and polishing
  • Acupuncture Alignment
    And stagnation assembly
  • Needle tip
    polishing
  • Ultrasonic cleaning and
    Coating final inspection
  • Primary
    packaging
  • Packaging inspection
    2nd, 3rd packaging
  • Sterilization
  • Delivery of finished
    products

production process

From stocking of raw materials and subsidiary materials to storing finished products and then shipping products!

We will guide you through the step-by-step production process.

  • Needle
    production
  • Needle
    bottle
    cleaning
  • Acupuncture
    Alignment
  • Needle
    tip
    polishing
  • Ultrasonic
    cleaning
  • Primary
    packaging
  • Packaging
    inspection
    2nd,
    3rd packaging
  • Sterilization
  • Delivery of
    finished
    products

Needle production

Needle production

Acupuncture of various oriental medicines such as hochim, long acupuncture, and smile face At the stage of production, Dana Medical Co., Ltd. is developing its own R&D. Raw materials through the spring maker invented through It is a process of processing into a shape. Acupuncture is inserted into the human body. Because it is a medical device, Dana Medical Co., Ltd. All raw materials are 100% domestic We use only special medical grade stainless steel produced.

Needle bottle cleaning and polishing

Needle bottle cleaning

Needle bottle cleaning is a process to remove burrs and foreign substances created in the process of being processed into a spring. In the process of rotating the needle bottle washer at a low speed, cleaning the needle bottle and polishing the tip of the needle bottle minimizes inconvenience in use.

Arrangement of acupuncture and stagnation assembly

Acupuncture Alignment

In earnest, acupuncture bottle (needle handle) and stagnation (needle body) are assembled in a needle shape. To ensure the needle bottle is properly assembled with the stagnation wire, it is first neatly aligned with the needle bottle aligner. Since the raw materials used for stagnation are inserted into the human body, Dana Medical Co., Ltd. uses only special medical stainless steel 100% domestically produced according to our strict standards.

Stagnation assembly

Dana Medical Co., Ltd. has the advantage of producing needles with high bonding strength through the advanced automated system's stagnation assembler made through self-research and development of acupuncture bottles and medical stainless steel wires that are neatly aligned through the needle bottle aligner. Therefore, various customized productions are possible according to customer needs.

Stagnation assembly test

Whether the stagnation produced by the stagnation assembly machine is produced in accordance with the KFDA and Dana Medical Co., Ltd.'s own standards, we inspect through sampling inspection and assign a LOT number to the good product.

*Manage production, quality, management and material shipment by introducing SMART FACTORY SYSTEM in all processes of oriental medicine production, and accurate LOT tracking management for all products through GS1 standard UDI system to provide products that customers can more trust and use. To produce.

Needle tip polishing and polishing inspection

Needle tip polishing

This is the process of smoothly polishing the tip and acupuncture tip of the needle inserted into the human body during the magnetic needle. Dana Medical Co., Ltd. possesses excellent immersion processing capability and secures high productivity as an automated polishing machine developed and manufactured in-house with 20 years of know-how.

Excellent needle processing technology

Dana Medical Co., Ltd. is proud of excellent polishing technology to minimize patient's pain as it produces the polishing technology independently researched and developed so that the tip of the needle is polished smoothly.

Polishing inspection

The processing and polishing condition is inspected through an electron microscope to see if the immersion polishing is produced according to its own specifications, and a LOT number is assigned to the good product.

*Manage production, quality, management and material shipment by introducing SMART FACTORY SYSTEM in all processes of oriental medicine production, and accurate LOT tracking management for all products through GS1 standard UDI system to provide products that customers can more trust and use. To produce.

Ultrasonic cleaning and coating final inspection

Cleaner manufacturing environment

Dana Medical Co., Ltd. has a lot of interest in the needle washing and packaging process in order to produce cleaner herbal medicine, and produces cleaner herbal medicine by carrying out all processes of washing, coating, and packaging through the largest clean room in the Korean herbal medicine industry. Do it. *The HVAC system is applied and the same HEPA filter air facility as the hospital operating room is used for management and maintenance.

Ultrasonic cleaning with ultrapure water

Strict hygiene quality control is implemented by needle washing through high-pressure cleaners in 4 tanks and ultrasonic cleaners in 3 tanks using ultrapure water manufacturing equipment.Since it is conducted in a clean area, it is possible to minimize the number of microorganisms in products before sterilization.

Needle coating

The needle acupuncture is coated so that it is smooth and inserted into the patient's body with minimal pain.

final check

Cleaned and coated needles are carefully inspected to ensure that they are produced according to their own specifications, and nonconforming products are removed. Only products manufactured according to the standard are inspected through an electron microscope and a LOT number is assigned to the product of good quality.

*Manage production, quality, management and material shipment by introducing SMART FACTORY SYSTEM in all processes of oriental medicine production, and accurate LOT tracking management for all products through GS1 standard UDI system to provide products that customers can more trust and use. To produce.

Primary packaging

Primary packaging

Dana Medical Co., Ltd. has grafted laser cutting technology developed for user convenience with Easycut to the perforation line and wrapping paper. Easy, safe and comfortable treatments are possible by using an easily opened box and a convenient packaging method. Information such as production date, LOT number, and expiration date are marked on each package of ssam paper packaging and blister packaging products so that users can use it with confidence.

*Manage production, quality, management and material shipment by introducing SMART FACTORY SYSTEM in all processes of oriental medicine production, and accurate LOT tracking management for all products through GS1 standard UDI system to provide products that customers can more trust and use. To produce.

Packaging inspection and secondary and tertiary packaging

Packing inspection

Dana Medical Co., Ltd. conducts the final packaging inspection before the 2nd and 3rd box packaging steps. All first-packed products are checked for sealing, the number of needles, and the number of infiltrates, and only good products are in the second and third packaging stages.

2nd and 3rd box packaging

Dana Medical Co., Ltd. supplies only accurate and safe products to users by filling in the same information on the first packaged product in the small box, heavy box, and large box.

*Manage production, quality, management and material shipment by introducing SMART FACTORY SYSTEM in all processes of oriental medicine production, and accurate LOT tracking management for all products through GS1 standard UDI system to provide products that customers can more trust and use. To produce.

Sterilization

Own E.O. Own gas sterilization system

Dana Medical Co., Ltd. introduces its own E.O.GAS sterilization facility in the factory to sterilize blister packaged products and guarantee safe sterilization. In the case of packaging products, Soya Greentech Co., Ltd., which has guaranteed stability for gamma ray sterilization, uses a consignment treatment method.

Strict quality control

For complete sterilization of oriental medicine, Dana Medical Co., Ltd. conducts strict quality control through periodic cleaning and sterilization of E.O.GAS sterilizers, and validation tests for E.O.GAS and packaging (blister and ssam paper packaging).

*Manage production, quality, management and material shipment by introducing SMART FACTORY SYSTEM in all processes of oriental medicine production, and accurate LOT tracking management for all products through GS1 standard UDI system to provide products that customers can more trust and use. To produce.

Delivery of finished products

Delivery of finished products

Dana Medical Co., Ltd. introduces its own E.O.GAS sterilization facility in the factory to sterilize blister packaged products and guarantee safe sterilization. In the case of packaging products, Soya Greentech Co., Ltd., which has guaranteed stability for gamma ray sterilization, uses a consignment treatment method.

Strict quality control

For complete sterilization of oriental medicine, Dana Medical Co., Ltd. conducts strict quality control through periodic cleaning and sterilization of E.O.GAS sterilizers, and validation tests for E.O.GAS and packaging (blister and ssam paper packaging).

*Manage production, quality, management and material shipment by introducing SMART FACTORY SYSTEM in all processes of oriental medicine production, and accurate LOT tracking management for all products through GS1 standard UDI system to provide products that customers can more trust and use. To produce.

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